SMART FACTORY
Leather Goods Devision
The Leather Goods Division of Kings International Ltd. focuses on producing high-quality, eco-friendly leather products, including bags, wallets, belts, and other accessories. Committed to sustainability, the division utilizes chrome-free and metal-free bio-leathers, ensuring that all products are not only stylish but also environmentally responsible. The division adheres to the highest standards of craftsmanship, using precision cutting, advanced dyeing techniques, and durable stitching to create premium leather goods.
At Kings International, the emphasis is on ethical sourcing, with all leather obtained from certified, responsible suppliers that follow strict animal welfare guidelines. The division integrates the latest technologies, such as advanced coloring machines and dust collection systems, to reduce environmental impact during production. Additionally, the company ensures that all waste is properly managed, with recycling and waste minimization practices in place. Kings International’s Leather Goods Division remains a leader in blending luxury with sustainability, making fashion-conscious choices that support global sustainability efforts.
CONFERRANCE & SAMPLES ROOM
Conference and Sample Rooms at Kings International Ltd. are integral parts of the company’s operations, providing dedicated spaces for business meetings, client interactions, and product showcases. These rooms are designed to support the company’s commitment to innovation, quality, and customer engagement.
Conference Room
The conference room is equipped with modern amenities for internal meetings, strategy sessions, and discussions with clients or partners. It features advanced audiovisual equipment, video conferencing tools, and a comfortable setting for productive, collaborative meetings. This space plays a key role in decision-making, planning, and project development, helping the team stay aligned with the company’s sustainability and business objectives.
Sample Room
The sample room serves as a curated space where clients, designers, and stakeholders can view and interact with a wide range of product samples. It showcases Kings International’s leather goods, including bags, wallets, belts, and other accessories, allowing customers to assess the quality, design, and craftsmanship firsthand. The room is designed to highlight the company’s diverse range of products, offering a tactile experience of the materials and finishes, and serves as an important tool in the sales and marketing process.
INSIDE VIEW OF SMART FACTORY FOR SADDLERY, BELTS & PETS’ ACCESSORIES
The Smart Factory at Kings International Ltd. for Saddlery, Belts, and Pets’ Accessories integrates cutting-edge technology with traditional craftsmanship to create high-quality leather products. The factory is equipped with advanced machinery for precise cutting, stitching, and embossing, ensuring consistency and efficiency in production. Automated systems monitor and optimize the manufacturing process, reducing waste and enhancing productivity. Sustainable practices are incorporated at every stage, from eco-friendly leather sourcing to waste minimization. The factory’s smart technology also includes real-time tracking and quality control, ensuring that each product meets Kings International’s high standards for durability, design, and environmental responsibility.
PRE-SHAPED COMPONENT CUTTING AREA
The Pre-Shaped Component Cutting Area at Kings International Ltd. is a specialized section within the manufacturing facility where leather pieces are precisely cut into pre-defined shapes for further processing. Using advanced cutting machinery, this area ensures high levels of accuracy and efficiency, reducing material waste and ensuring that each component fits the design specifications. The pre-shaped components are then ready for assembly into products like saddlery, belts, and pet accessories. The cutting process is carefully controlled to maintain the integrity of the leather, preserving its texture and quality, and contributing to the overall durability and craftsmanship of the finished goods. Sustainable practices, such as minimizing waste and optimizing material usage, are integral to this phase of production.
STRAP CUTTING & SPLITTING AREA
The Strap Cutting & Splitting Area at Kings International Ltd. is dedicated to the precise cutting and splitting of leather into straps for products like belts, saddlery, and pet accessories. This area uses advanced machinery to cut leather into specific widths and lengths, ensuring consistency and high-quality standards across all products. The splitting process involves reducing the thickness of the leather to achieve the desired softness, flexibility, and strength, particularly important for items that require durability and comfort, such as straps and collars. By utilizing modern equipment, this area minimizes material waste and enhances production efficiency while maintaining the high craftsmanship for which Kings International is known. The process is optimized for both quality and sustainability, ensuring eco-friendly practices throughout the cutting and splitting stages.
MACHINE STITCHING AREA
The Machine Stitching Area at Kings International Ltd. is a specialized section dedicated to the precise stitching of leather goods using industrial sewing machines. This area is equipped with advanced stitching machines designed for high efficiency and consistent quality, enabling the production of strong, durable seams for products like bags, belts, saddlery, and accessories.
In this section, leather components are carefully assembled, and stitching is performed to join the pieces securely. The machines are capable of handling various types of stitches, including straight, zig-zag, and decorative stitching, ensuring that each product meets design specifications while maintaining structural integrity.
The Machine Stitching Area is key to maintaining both speed and precision in the production process. It allows for high-volume output without compromising on the quality of stitching. After the stitching is completed, the items undergo inspection to ensure that seams are even, secure, and free from defects, contributing to the overall durability and aesthetic of the finished product.
HAND STITCHING AREA
EQUAL JOB OPPORTUNITIES TO MALE / FEMALE WORKERS
At Kings International Ltd., equal job opportunities are provided to both male and female workers, ensuring a fair and inclusive work environment. The company is committed to promoting gender equality across all levels of the organization, from production to leadership roles. Female employees are encouraged to pursue careers in traditionally male-dominated fields such as manufacturing, leather processing, and product development, with support for skill development and career growth. The company ensures that both male and female workers receive equal pay for equal work, along with access to the same benefits, training, and advancement opportunities. This approach fosters a respectful, diverse workplace where employees are valued based on their skills and contributions, regardless of gender. Kings International believes that a balanced and inclusive workforce not only enhances employee satisfaction but also drives innovation, creativity, and operational excellence.
HOLE PUNCHING, STAMPING, CREASING, SKIVING MACHINES & OTHER MISC. WORK AREA
The Hole Punching, Stamping, Creasing, Skiving Machines & Other Miscellaneous Work Area at Kings International Ltd. is a specialized section dedicated to the precision finishing of leather components. This area houses various machines and tools used to add intricate details and ensure the final products meet exact specifications.
Hole Punching: Machines are used to create perfectly aligned holes in leather for applications such as buckles, straps, and fastenings, ensuring durability and functionality.
Stamping: Stamping machines imprint designs, logos, or patterns onto the leather, adding branding or decorative features that enhance the product’s aesthetic appeal.
Creasing: This process involves creating a sharp, defined edge or fold in the leather, particularly for items like belts or wallets, ensuring a clean, professional finish.
Skiving: Skiving machines are used to thin down the edges of leather pieces, especially for items like straps and belts, to create smooth, uniform edges that are easier to stitch and more comfortable for wear.
Miscellaneous Work: This includes a variety of other essential processes such as cutting, embossing, and reinforcing, tailored to the specific needs of each product.
By using advanced machinery and skilled operators, this area ensures that every leather component is precisely crafted, contributing to the overall quality and durability of the finished goods.
SADDLE SECTION
The Saddle Section at Kings International Ltd. is a specialized area dedicated to the crafting of high-quality leather saddlery products, including saddles, harnesses, and other equestrian accessories. This section combines traditional craftsmanship with modern technology to create durable, functional, and comfortable products for both professional and recreational use.
Key processes in the Saddle Section include:
Leather Selection & Preparation: The finest leather is selected for its strength, texture, and durability. Leather is carefully prepared, cut, and shaped to form the various components of the saddle.
Cutting & Shaping: Leather components, including the saddle seat, flaps, and straps, are precisely cut and shaped to fit specific measurements and designs. This step requires expertise to ensure proper fit and comfort for the rider.
Stitching & Assembly: Skilled craftsmen perform hand stitching and machine stitching to assemble the saddle components. The stitching is both functional (ensuring strength and longevity) and decorative, contributing to the aesthetic quality of the finished saddle.
Fitting & Adjustments: The saddles are carefully assembled, and fittings are made to ensure comfort and functionality. Adjustments are often made to accommodate specific rider needs and preferences.
Finishing & Quality Control: The saddles are given final touches, including polishing, conditioning, and quality control checks to ensure they meet Kings International’s high standards for durability and craftsmanship.
The Saddle Section reflects Kings International’s commitment to quality, precision, and attention to detail in every step of the production process, ensuring that each saddle is not only functional but also comfortable and aesthetically pleasing.
PRODUCTION LINE & M/C. STITCHING AREA
The Production Line & M/C Stitching Area at Kings International Ltd. is a key part of the manufacturing process, where leather products are assembled and stitched using both automated and manual techniques. This area is designed for high efficiency, ensuring that products are produced at scale without compromising on quality.
Key Elements of the Production Line & M/C Stitching Area:
Automated Cutting & Assembly: The production line incorporates advanced machinery that automates the cutting and preparation of leather pieces. This reduces waste and increases precision in the production of components for products like belts, saddlery, and accessories.
Machine Stitching: The M/C Stitching Area is equipped with industrial stitching machines that provide consistent, high-quality seams for leather goods. These machines handle a variety of stitching types and thread thicknesses, ensuring strong and neat stitching that enhances both the durability and appearance of the product.
Manual Stitching: While the area is focused on machine stitching for efficiency, skilled artisans are also involved in manual stitching for intricate or custom work that requires attention to detail, such as decorative stitching or reinforcement.
Assembly & Quality Checks: After stitching, the individual components are carefully assembled into the final product. Each item undergoes quality control checks to ensure that stitching is even, secure, and free of defects.
Optimized Workflow: The layout of the production line ensures a smooth flow from one process to the next, reducing downtime and increasing productivity. This area is strategically organized to minimize delays and improve overall production efficiency.
Overall, the Production Line & M/C Stitching Area at Kings International Ltd. is designed to streamline the production process, combining the best of automation and manual craftsmanship to create high-quality leather goods with precision and efficiency.
BAGS MANUFACTURING SECTION
The Bags Manufacturing Section at Kings International Ltd. focuses on producing high-quality leather bags, from luxury handbags to travel accessories. The process begins with carefully selecting premium leather based on its texture, color, and durability. Skilled artisans and advanced cutting tools shape the leather into components like the body, straps, and pockets, ensuring precision in every piece.
The assembly involves both machine and hand stitching to create strong, even seams, with hardware such as zippers and buckles added for functionality. Edges are finished by hand for a polished look, and the leather is conditioned to enhance its texture and shine.
Each bag undergoes rigorous quality control checks to ensure flawless stitching, functionality, and finish. Kings International also offers customization options like personalized engravings or embossed logos. The Bags Manufacturing Section combines traditional craftsmanship with modern techniques to deliver durable, stylish leather bags that reflect the company’s commitment to quality and design excellence.
RAW MATERIAL STORAGE AREA
The Raw Material Storage Area at Kings International Ltd. is a carefully organized space dedicated to storing the various materials required for leather production. This area is designed to ensure the optimal preservation of raw materials, such as hides, leather, and other essential components like threads, zippers, and hardware. The leather is stored in controlled conditions to prevent damage, such as exposure to excessive moisture or temperature fluctuations, which can affect its quality.
In addition to leather, the area also holds chemicals, dyes, and finishing agents, all stored safely in compliance with environmental and safety regulations. The storage system is strategically organized for easy access, allowing materials to be efficiently retrieved when needed for production. This ensures smooth workflow, minimizes material wastage, and helps maintain high production standards. The Raw Material Storage Area plays a crucial role in ensuring that all materials are readily available and kept in optimal condition for the manufacturing process.
PACKING & DISPATCH AREA
The Packing and Dispatch Area at Kings International Ltd. is the final stage in the production process, where finished leather goods are carefully packed and prepared for shipment. This area is designed to ensure that all products are securely packed to prevent damage during transit while maintaining the high-quality standards the company is known for.
In this area, each product is meticulously inspected for quality one last time, ensuring that it meets the company’s specifications before being packed. Items are then wrapped in protective materials, such as bubble wrap or tissue paper, and placed in sturdy, branded packaging that reflects the premium nature of the product.
Once packed, products are organized by order, and the necessary shipping labels, documentation, and tracking information are prepared. The Packing and Dispatch Area is designed for efficiency, ensuring that orders are dispatched promptly and accurately, contributing to Kings International’s commitment to timely delivery and customer satisfaction.